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PRODUCTS
Technologies within Advanced Engineering and Manufacturing, Manufacturing of Forming and Cutting Dies, and Production of Low and Medium Volume.

TECHNOLOGY
Products within Body and Trim Feasibility Support, Interior Engineering and Manufacturing, Painted Body & Closures Engineering and Manufacturing

R&D
Advanced engineering, R&D and manufacturing/production projects within the field of Stamping – Cold Forming, Warm Forming, Hot Forming (Press Hardening).

PRODUCTS

We specialize in automotive interior and painted body & closures. We can offer R&D, pre-series production, prototypes and manufacturing. We are able to deliver complete systems as well as single components.

BODY AND TRIM FEASIBILITY SUPPORT
Interior Engineering
Exterior Engineering
Painted Body and Closures Engineering

INTERIOR ENGINEERING & MANUFACTURING
Interior Trim
Door Panels
Hard Trim & Int Light
Carpets, NVH & Headlining
Luggage

Seats
Rear Seat & Upholstery
Seats Structures

Cockpit & Surface Material
Cockpit Integration & Cross Car Beam
Interior Surface Material
Instrument Panel
Tunnelconsole & Centerstack

PAINTED BODY & CLOSURES ENGINEERING & MANUFACTURING
Closure
Hood & Fender
Rear Opening Systems
Door Structure
Door Mechanism

Surface Treatment
S.T. Product Engineering & Material
S.T.C. Corrosion Protection & Adhesives
S.T.C. Coating Systems

Body Structure
Front Structure Engineering
Rear Floor Engineering
Side Outer Engineering
Side Inner Engineering

TECHNOLOGY

We use the latest manufacturing processes & technologies and assist our customers in e.g. advanced machining/manufacturing strategies and tool development.

ADVANCED ENGINEERING & MANUFACTURING
Die Design
Catia
SolidWorks
Tebis

Sheet material forming simulation
AutoForm
Ls-Dyna

Characterization and properties
Sheet material
Surface documentation
Hardness
3D Scanning

MANUFACTURING OF FORMING & CUTTING DIES
Dies and tools for cold, warm and hot condition

Progressive dies
Single action and double action dies
Transfer Dies
Cutting/Trimming and flanging dies

Tool substrate material knowledge
Cast iron
Cast Steel
Wrought Steel

Tool component knowledge
Cams
Draw beads

Advanced Machining strategies
Milling machines
Turning machines

Welding
Laser
Tig
Mig
Mag

Cutting/trimming
Laser 2D
Laser 3D
Water cutting

Heat treatment
Hardening

  • Through hardening
  • Surface hardening:

Laser
Induction
Flame
Nitrating
Coatings

  • Hard Chrome coating
  • PVD
  • CVD
  • Duplex

PRODUCTION OF LOW & MEDIUM VOLUME
Mechanical Presses

Hydraulic Presses

Transfer Presses

Manufacturing Engineering
Manufacturing flow
Production flow
Process flow
Material flow
Logistics flow

Flexible Assembly Automation

Flexible Press line Automation

Advanced Joining Technologies

Paint and coating of components
Ed-coating

R&D

Advanced engineering, R&D and manufacturing/production projects within the field of Stamping – Cold Forming, Warm Forming and Hot Forming (Press Hardening) focused towards the Automotive and Aero space industry. We perform R&D assignments for our customers in different areas such as Light Weight Constructions, Cost efficient Tool & Die Guidelines, Manufacturing of Prototypes and Sheet Metal Forming Simulations.

Example of activities:

  • New materials and processes
  • Material testing and characterization of sheet materials
  • Sheet metal forming simulations (LS-Dyna and AutoForm)
  • Functionell Surfaces and Friction
  • Cost efficient Tool & Die Guidelines
  • Advanced machining and manufacturing strategies
  • Feasibility studies/Die & Tool Design/Simulations/Manufacturing of Die & Tools/Try outs/
  • First test series of production/Low Volume production alt. Implementation
  • Light weight constructions
  • Manufacturing of prototypes
  • Dissemination of Technologies
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